I've done some experimenting and here's what I've settled on for shipping single CDs. I use very thin corrugated cardboard. The priority boxes that the Post Office gives out are a perfect example, but I'm not suggesting that you actually use Post Office priority boxes, as that would probably be illegal or naughty. Cut two pieces with OPPOSING grain, i.e., one with vertical corrugations and one with horizontal. Then ship it in the standard Swapa mailer. Only 98 cents, extremely rugged, and stays within 1/4 inch if the artwork is not thick. Repeat: thin cardboard, opposing grain.
|